Injection Molding

We’ve built our business on being a superior short-run molder of close-tolerance thermoplastic parts.

Donnelly offers proven success in specialties including:

  • Insert molding
  • Over-molded parts for rigid interiors
    with soft-touch exteriors
  • Gas-assist
  • Structural foam molding

With equipment ranging from 20 to 720 tons, we produce a wide variety of part sizes from less than 1 gram to over 6 pounds.

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Superior Material Handling

With over 600 materials processed, Donnelly has the expertise to help you determine and implement the optimal material for your part. We manage our material use with a state-of-the-art material handling system for maximum precision and quality.

Efficiency and Sustainability

Our objective is to minimize cost and impact to the environment. Those are the drivers behind our equipment maintenance program, which has us regularly upgrading and replacing presses and other machines to ensure we’re always using efficient, capable and reliable equipment.

For example, over 75 percent of our presses are now all-electric, and we’ve upgraded to cooling technologies that use up to 98 percent less water than traditional industrial cooling systems. Additionally, our Manufacturing War Room – one of our many powerful processes - serves as an ongoing effort to minimize waste, including in the areas of material and energy.

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